Ground-to-Ground AMRs for Pallet-to-Person Automation

Automate pallet movement at floor level across warehouses, fulfillment centers, manufacturing sites, and distribution operations. Flexible pallet transport that works with existing layouts and scales easily, robot by robot.

Business Results

Automate ground-level pallet movement across your warehouse

Move pallets between receiving, storage, picking, and dispatch

Move pallets between receiving, storage, picking, and dispatch

Reduce manual pallet transport and repetitive forklift runs

Reduce manual pallet transport and repetitive forklift runs

Keep pallet flows moving without fixed infrastructure

Keep pallet flows moving without fixed infrastructure

Obstacles

Challenges Ground-to-Ground AMRs solve

Manual pallet movement slows down warehouse throughput

Pallet movement between zones often creates delays, especially when workers or forklifts are tied up in repetitive transport tasks. During peak hours, this becomes a critical bottleneck – workers spend more time pushing heavy pallets than performing value-added picking or packing, and overall warehouse capacity is artificially capped by manual labor availability, not actual demand.

Manual pallet movement slows down warehouse throughput

Pallet movement between zones often creates delays, especially when workers or forklifts are tied up in repetitive transport tasks. During peak hours, this becomes a critical bottleneck – workers spend more time pushing heavy pallets than performing value-added picking or packing, and overall warehouse capacity is artificially capped by manual labor availability, not actual demand.

Forklift congestion creates safety and flow problems

High forklift traffic in shared warehouse spaces creates congestion, increases collision risk, and reduces operational efficiency. Forklifts are expensive equipment designed for vertical work, yet they're often tied up in routine horizontal movement. This congestion slows down both pallet and personnel flow, increases safety incidents, and limits your ability to scale during peak periods.

Forklift congestion creates safety and flow problems

High forklift traffic in shared warehouse spaces creates congestion, increases collision risk, and reduces operational efficiency. Forklifts are expensive equipment designed for vertical work, yet they're often tied up in routine horizontal movement. This congestion slows down both pallet and personnel flow, increases safety incidents, and limits your ability to scale during peak periods.

Static automation can be too expensive or inflexible

Not every facility is ready for conveyors, AS/RS systems, or major infrastructure overhauls. Traditional fixed automation systems require significant capital investment, long implementation timelines, and lock you into a specific warehouse layout. When your operations shift – new client demands, product mix changes, seasonal peaks—fixed systems can't adapt, forcing costly modifications.

Static automation can be too expensive or inflexible

Not every facility is ready for conveyors, AS/RS systems, or major infrastructure overhauls. Traditional fixed automation systems require significant capital investment, long implementation timelines, and lock you into a specific warehouse layout. When your operations shift – new client demands, product mix changes, seasonal peaks—fixed systems can't adapt, forcing costly modifications.

Pallet transport is often disconnected from WMS and workflow data

Transport tasks frequently happen manually or in isolated systems, making it difficult to coordinate labor, robots, and operational priorities. This visibility gap means your warehouse management system doesn't know when pallets will arrive at picking stations, workers wait for inventory, and bottlenecks develop silently until they impact throughput. Without integrated data, you can't optimize routes or respond to changes in real time.

Pallet transport is often disconnected from WMS and workflow data

Transport tasks frequently happen manually or in isolated systems, making it difficult to coordinate labor, robots, and operational priorities. This visibility gap means your warehouse management system doesn't know when pallets will arrive at picking stations, workers wait for inventory, and bottlenecks develop silently until they impact throughput. Without integrated data, you can't optimize routes or respond to changes in real time.

Solution

Six reasons Ground-to-Ground fit your operation

Repetitive pallet movements between warehouse zones

Pallets move from receiving → storage → picking → dispatch every day, multiple times per shift. Ground-to-Ground AMRs excel at these predictable, repetitive routes. They deliver consistent performance without variation, fatigue, or delays. The same routes that exhaust workers can be automated efficiently and reliably.

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Repetitive pallet movements between warehouse zones

Pallets move from receiving → storage → picking → dispatch every day, multiple times per shift. Ground-to-Ground AMRs excel at these predictable, repetitive routes. They deliver consistent performance without variation, fatigue, or delays. The same routes that exhaust workers can be automated efficiently and reliably.

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Repetitive pallet movements between warehouse zones

Pallets move from receiving → storage → picking → dispatch every day, multiple times per shift. Ground-to-Ground AMRs excel at these predictable, repetitive routes. They deliver consistent performance without variation, fatigue, or delays. The same routes that exhaust workers can be automated efficiently and reliably.

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24/7 operation without shift constraints

Manual labor is tied to shifts – daytime, evening, night. Ground-to-Ground AMRs work continuously around the clock without fatigue, sick days, or shift changeovers. Peak demand at 3 AM? Robots are ready. This continuous operation maintains steady throughput regardless of time of day.

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24/7 operation without shift constraints

Manual labor is tied to shifts – daytime, evening, night. Ground-to-Ground AMRs work continuously around the clock without fatigue, sick days, or shift changeovers. Peak demand at 3 AM? Robots are ready. This continuous operation maintains steady throughput regardless of time of day.

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24/7 operation without shift constraints

Manual labor is tied to shifts – daytime, evening, night. Ground-to-Ground AMRs work continuously around the clock without fatigue, sick days, or shift changeovers. Peak demand at 3 AM? Robots are ready. This continuous operation maintains steady throughput regardless of time of day.

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Reduced manual labor on exhausting tasks

Workers manually push heavy pallets between zones. This is exhausting, low-value work that tires your team and wastes skilled labor on tasks machines can handle. Ground-to-Ground AMRs handle pallet movement automatically, freeing your team for higher-value work such as picking, quality control, and problem-solving, where human judgment actually matters.

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Reduced manual labor on exhausting tasks

Workers manually push heavy pallets between zones. This is exhausting, low-value work that tires your team and wastes skilled labor on tasks machines can handle. Ground-to-Ground AMRs handle pallet movement automatically, freeing your team for higher-value work such as picking, quality control, and problem-solving, where human judgment actually matters.

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Reduced manual labor on exhausting tasks

Workers manually push heavy pallets between zones. This is exhausting, low-value work that tires your team and wastes skilled labor on tasks machines can handle. Ground-to-Ground AMRs handle pallet movement automatically, freeing your team for higher-value work such as picking, quality control, and problem-solving, where human judgment actually matters.

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Boost warehouse throughput with Ground-to-Ground pallet movement

Boost warehouse throughput with Ground-to-Ground pallet movement

Benefits

Ground-to-Ground AMRs advantages

Control

5-step cycle Ground-to-Ground AMRs work

1

Task is created

Via your WMS based on picking demand, or manually through a control interface.

1

Task is created

Via your WMS based on picking demand, or manually through a control interface.

2

Robot navigates to pickup location

Using its sensors to map and navigate through your warehouse independently

2

Robot navigates to pickup location

Using its sensors to map and navigate through your warehouse independently

3

Load is placed on robot

Workers transfer the pallet, rack, or cart onto the robot's platform.

3

Load is placed on robot

Workers transfer the pallet, rack, or cart onto the robot's platform.

4

Robot transports to destination

Following an optimized route to the picking station, storage area, or dispatch zone

4

Robot transports to destination

Following an optimized route to the picking station, storage area, or dispatch zone

5

Handoff and next task

The pallet is transferred to its destination. Robot immediately accepts the next task or returns to charging.

5

Handoff and next task

The pallet is transferred to its destination. Robot immediately accepts the next task or returns to charging.

Robot Catalog

QF-1000D

QF-1000D

PUDU MP2000

PUDU MP2000

A suitcase with a clock on it

334 kg

Weight

A suitcase with a clock on it

1640 mm

Turning Diameter

A suitcase with a clock on it

1000 kg

Rated Load

1200 mm

190 mm

1250 mm

QF-1000D

A black suitcase with a black handle and a white handle

SLAM

Navigation

6-8 hours

Run Time

Rated Speed

1.8-2 m/s

Positioning Accuracy

± 10 mm

Charging Time

≤1.5 hrs

Robot Catalog

QF-1000D

QF-1000D

PUDU MP2000

PUDU MP2000

A piece of paper with a remote control on top of it

334 kg

Weight

A piece of paper with a remote control on top of it

1640 mm

Turning Diameter

A piece of paper with a remote control on top of it

1000 kg

Rated Load

1200 mm

190 mm

1250 mm

QF-1000D

A black suitcase with a black handle and a white handle

SLAM

Navigation

6-8 hours

Run Time

Rated Speed

1.8-2 m/s

Positioning Accuracy

± 10 mm

Charging Time

≤1.5 hrs

Robot Catalog

QF-1000D

QF-1000D

PUDU MP2000

PUDU MP2000

A white and black model of a white and black model of a white and black model of a

2000 kg

Maximum Load

A white and black model of a white and black model of a white and black model of a

1585×910×1870mm

Dimensions

A white and black model of a white and black model of a white and black model of a

200 mm

Max. Lift Height

A white and black model of a white and black model of a white and black model of a

3D LiDAR-SLAM +
VSLAM

Navigation

910 mm

1870 mm

1585 mm

PUDU

MP2000

A small black and white toy is on a table

12 hours

Run Time

AI-Native Pallet Handling Robot

Rated Speed

1.2–1.6 m/s

Fork Insertion

20 sec

Charging Time

≈2 hrs

RESULT

Measurable business impact of Ground-to-Ground AMRs

Reduce manual pallet movement labor

Can help reduce repetitive labor-intensive transport by 20–40%, freeing workers for value-added functions like picking, packing, or quality control.

Improve zone-to-zone delivery speed

Helps reduce time from "picker needs pallet" to "pallet arrives" by 30–50%, decreasing idle time at workstations and increasing throughput.

Increase worker productivity

May reduce non-productive walking and material handling, allowing teams to focus on higher-value work, improving facility throughput by 15–25%.

Expand facility throughput without major changes

Supports gradual capacity expansion by adding robots as volume grows – enabling 200-300% throughput increase during seasonal peaks without warehouse redesign.

Reduce forklift dependency

Lowers routine horizontal pallet moves that tie up forklifts, extending equipment life and reducing maintenance costs by 15-25%.

Gain operational visibility

Provides real-time data on pallet movement, route efficiency, and bottlenecks – enabling data-driven optimization and continuous improvement.

Contact us

Every space needs its own approach

Deus Robotics select, combine and orchestrate robots from different models to help you achieve the results you're after.

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Industries

Designed for diverse warehouse operations

Ground-to-Ground approach, adapted to different industries, order profiles, and operational constraints.

3PL & E-commerce

Built for multi-client operations with unpredictable peaks, fast turnaround times, and frequent SKU changes across accounts. Typical focus: scalability, client isolation, peak resilience

Omnichannel Fulfillment

Handles click-and-collect, D2C, and store replenishment from a shared inventory pool without compromising picking speed or accuracy. Typical focus: orchestration, order prioritization, flexibility

B2B Retail Distribution

Supports bulk replenishment, tight SLAs, and channel-specific order profiles across wholesale and franchise networks. Typical focus: throughput, reliability, SLA compliance

Grocery Retail

Fast, zone-based picking across ambient and chilled areas for time-sensitive orders and stable daily volumes. Typical focus: speed, freshness, operational safety

Apparel & Footwear

Optimized for high-SKU, low-unit picking with seasonality, returns, and frequent assortment changes. Typical focus: flexibility, accuracy, returns handling

Pharmaceuticals

Built for regulated environments requiring high accuracy, traceability, and controlled batch handling. Typical focus: accuracy, traceability, compliance, controlled handling

Any Industry with Complex Picking

Designed for operations where walking distance, SKU growth, or space limits reduce picking efficiency. Typical focus: productivity, space utilization, labor efficiency

Improve image delivery

SKU complexity: High

About Real Agent - Realtor X Framer Template
About Real Agent - Realtor X Framer Template
3PL & E-commerce

Built for multi-client operations with unpredictable peaks, fast turnaround times, and frequent SKU changes across accounts. Typical focus: scalability, client isolation, peak resilience

Omnichannel Fulfillment

Handles click-and-collect, D2C, and store replenishment from a shared inventory pool without compromising picking speed or accuracy. Typical focus: orchestration, order prioritization, flexibility

B2B Retail Distribution

Supports bulk replenishment, tight SLAs, and channel-specific order profiles across wholesale and franchise networks. Typical focus: throughput, reliability, SLA compliance

Grocery Retail

Fast, zone-based picking across ambient and chilled areas for time-sensitive orders and stable daily volumes. Typical focus: speed, freshness, operational safety

Apparel & Footwear

Optimized for high-SKU, low-unit picking with seasonality, returns, and frequent assortment changes. Typical focus: flexibility, accuracy, returns handling

Pharmaceuticals

Built for regulated environments requiring high accuracy, traceability, and controlled batch handling. Typical focus: accuracy, traceability, compliance, controlled handling

Any Industry with Complex Picking

Designed for operations where walking distance, SKU growth, or space limits reduce picking efficiency. Typical focus: productivity, space utilization, labor efficiency

Improve image delivery

SKU complexity: High

About Real Agent - Realtor X Framer Template
About Real Agent - Realtor X Framer Template
3PL & E-commerce

Built for multi-client operations with unpredictable peaks, fast turnaround times, and frequent SKU changes across accounts. Typical focus: scalability, client isolation, peak resilience

Omnichannel Fulfillment

Handles click-and-collect, D2C, and store replenishment from a shared inventory pool without compromising picking speed or accuracy. Typical focus: orchestration, order prioritization, flexibility

B2B Retail Distribution

Supports bulk replenishment, tight SLAs, and channel-specific order profiles across wholesale and franchise networks. Typical focus: throughput, reliability, SLA compliance

Grocery Retail

Fast, zone-based picking across ambient and chilled areas for time-sensitive orders and stable daily volumes. Typical focus: speed, freshness, operational safety

Apparel & Footwear

Optimized for high-SKU, low-unit picking with seasonality, returns, and frequent assortment changes. Typical focus: flexibility, accuracy, returns handling

Pharmaceuticals

Built for regulated environments requiring high accuracy, traceability, and controlled batch handling. Typical focus: accuracy, traceability, compliance, controlled handling

Any Industry with Complex Picking

Designed for operations where walking distance, SKU growth, or space limits reduce picking efficiency. Typical focus: productivity, space utilization, labor efficiency

Improve image delivery

SKU complexity: High

About Real Agent - Realtor X Framer Template
About Real Agent - Realtor X Framer Template

Control

One intelligent system to coordinate your entire robotic fleet

How Deus RMS orchestrates Ground-to-Ground

Individual robots are powerful. A coordinated fleet is transformative. Deus RMS is the control layer that turns Ground-to-Ground AMRs into a unified, intelligent system.

Intelligent task assignment

Deus RMS evaluates available robots, their location, battery status, and current load – then assigns each pallet transport task to the most efficient robot. This ensures optimal routing, load balancing, priority-based dispatch, and continuous throughput without idle time.

Traffic management in shared spaces

Warehouses have workers, forklifts, and equipment all moving simultaneously. Deus RMS prevents chaos by coordinating robot movement, preventing collisions, managing congestion, prioritizing critical flows, and maintaining safe distances from personnel. Result: higher robot density without safety compromises.

Seamless WMS integration

Your WMS doesn't need to think about how pallets move. It just requests them. Deus RMS receives the request, assigns the robot, executes delivery, and reports completion. Pallet transport becomes an automated part of your warehouse execution – not a manual, separate process.

Real-time data and optimization

Every robot movement creates data: route efficiency, task completion time, bottleneck identification, resource utilization. Deus RMS provides real-time visibility so you can continuously optimize operations and make data-driven decisions.

Set up

Deployment process with
Deus Robotics

Site assessment and pallet flow analysis

We understand your facility thoroughly: current routes, pallet types, traffic patterns, aisle widths, safety zones, charging infrastructure needs, WMS integration requirements. Assessment takes 1–2 weeks with on-site or virtual facility walkthroughs and data collection.

Site assessment and pallet flow analysis

We understand your facility thoroughly: current routes, pallet types, traffic patterns, aisle widths, safety zones, charging infrastructure needs, WMS integration requirements. Assessment takes 1–2 weeks with on-site or virtual facility walkthroughs and data collection.

Robot selection and workflow design

Based on assessment, we recommend optimal robot models and workflow: payload requirements, route distances, transfer methods, facility layout, performance goals. Delivers detailed deployment plan with robot specifications, quantity, charging infrastructure, route maps, and integration steps.

Robot selection and workflow design

Based on assessment, we recommend optimal robot models and workflow: payload requirements, route distances, transfer methods, facility layout, performance goals. Delivers detailed deployment plan with robot specifications, quantity, charging infrastructure, route maps, and integration steps.

Pilot deployment and performance validation

Deploy 1-3 robots for 2-4 weeks running real pallet flows. Collect performance data. Identify integration issues. Validate the solution delivers expected benefits. Gather team feedback and refine procedures before full rollout.

Pilot deployment and performance validation

Deploy 1-3 robots for 2-4 weeks running real pallet flows. Collect performance data. Identify integration issues. Validate the solution delivers expected benefits. Gather team feedback and refine procedures before full rollout.

WMS/RMS integration and task automation

Deus RMS evaluates available robots, their location, battery status, and current load – then assigns each pallet transport task to the most efficient robot. This ensures optimal routing, load balancing, priority-based dispatch, and continuous throughput without idle time.

WMS/RMS integration and task automation

Deus RMS evaluates available robots, their location, battery status, and current load – then assigns each pallet transport task to the most efficient robot. This ensures optimal routing, load balancing, priority-based dispatch, and continuous throughput without idle time.

Staff training and ongoing optimization

Training covers operator skills, safety procedures, maintenance, and troubleshooting. Post-deployment, we monitor performance, identify bottlenecks, optimize routes, and continuously improve utilization.

Staff training and ongoing optimization

Training covers operator skills, safety procedures, maintenance, and troubleshooting. Post-deployment, we monitor performance, identify bottlenecks, optimize routes, and continuously improve utilization.

Staff training and ongoing optimization

Training covers operator skills, safety procedures, maintenance, and troubleshooting. Post-deployment, we monitor performance, identify bottlenecks, optimize routes, and continuously improve utilization.

FAQ

Ground-to-Ground AMRs FAQ

What are Ground-to-Ground AMRs?

Autonomous robots that move pallets, racks, carts, and heavy goods at floor level between warehouse zones without fixed infrastructure or manual intervention. They use SLAM and LiDAR navigation to operate independently, avoid obstacles, and integrate with your warehouse systems. They adapt to layout changes and respond to dynamic task assignments.

How are Ground-to-Ground AMRs used in Pallet-to-Person automation?

They transport pallets to picking stations, reducing picker travel time dramatically. When a picker is ready, they request a pallet. A Ground-to-Ground AMR delivers it autonomously. The picker works, requests the next pallet. This automation enables higher-density storage and 4–5x improvement in picking efficiency compared to manual retrieval.

Can Ground-to-Ground AMRs move pallets?

Yes. They're specifically designed for pallet transport at floor level. They handle standard pallets (EUR, 1200×1000 mm), partial pallets, and mixed loads. Load transfer methods vary by robot design – some use open platforms for manual placement, others integrate with automated handling systems.

What payload capacity do Ground-to-Ground AMRs support?

Typical Ground-to-Ground AMRs support 300–600 kg payload. Deus Robotics assesses your pallet weights and operational requirements, then recommends the right model(s). Lighter models are more efficient for lighter loads; heavier models maintain speed and precision under maximum load.

Are Ground-to-Ground AMRs suitable for warehouses with existing forklifts?

Absolutely. They work alongside forklifts perfectly. Use Ground-to-Ground AMRs for routine repetitive transport. Reserve forklifts for specialized tasks that require vertical movement or human judgment. This hybrid approach improves overall facility efficiency.

Can Ground-to-Ground AMRs integrate with WMS or ERP systems?

Yes. They integrate via Deus RMS, which connects to your WMS/ERP for task assignment, priority management, and real-time visibility. When your WMS detects a pallet is needed, it sends a task to Deus RMS. Deus RMS assigns an available robot. The robot executes delivery. Movement data flows back to your ERP for inventory tracking and accounting.

How much does a Ground-to-Ground AMR solution cost?

Cost depends on facility configuration, volume requirements, robot model selection, integration scope, and support level. Typical deployments range from $500K to $2M+ depending on complexity. Most operators achieve ROI within 18–24 months through reduced labor costs and improved throughput. Contact Deus Robotics for a customized quote and ROI analysis based on your specific operation.

What navigation technology do Ground-to-Ground AMRs use?

Ground-to-Ground AMRs use SLAM (Simultaneous Localization and Mapping) combined with LiDAR sensors for robust autonomous navigation. This enables them to map your warehouse, find optimal routes, and adapt to layout changes without fixed floor markers or infrastructure modification.

How long does deployment typically take?

Deployment typically takes 4-12 weeks from initial consultation to full operation: site assessment (1–2 weeks), robot selection and workflow design (1–2 weeks), pilot deployment (2–4 weeks), WMS/RMS integration (1–2 weeks), staff training (1 week), then full deployment and optimization.

How can I request a Ground-to-Ground AMR demo?

Contact Deus Robotics via website or phone to schedule a consultation. Our specialists will discuss your warehouse challenges, assess your facility (virtually or on-site), analyze current pallet flows, provide preliminary recommendations, and arrange a demonstration. From initial contact to demo typically takes 1–2 weeks.

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No two warehouses are the same – high customization is the key

This portfolio shows only a fraction of what’s available; we source, combine, and orchestrate any robot models through Deus RMS to fit your workflows and performance targets

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