Tote-to-Person Picking
Shuttle robots designed for vertical storage and rapid tote access, delivering high picking throughput.
Obstacles
Challenges in high-SKU warehouse picking
Growing SKU complexity
Warehouses with thousands of SKUs lose picking efficiency as operators spend time searching for items, increasing errors and cycle times.
Growing SKU complexity
Warehouses with thousands of SKUs lose picking efficiency as operators spend time searching for items, increasing errors and cycle times.
Growing SKU complexity
Warehouses with thousands of SKUs lose picking efficiency as operators spend time searching for items, increasing errors and cycle times.
Manual picking constraints
Manual picking in multi-level storage increases travel time and safety risks, slowing order fulfillment and limiting throughput.
Manual picking constraints
Manual picking in multi-level storage increases travel time and safety risks, slowing order fulfillment and limiting throughput.
Manual picking constraints
Manual picking in multi-level storage increases travel time and safety risks, slowing order fulfillment and limiting throughput.
Peak-order bottlenecks
Peak order volumes overwhelm manual picking, causing delays, backlogs, and missed fulfillment SLAs.
Peak-order bottlenecks
Peak order volumes overwhelm manual picking, causing delays, backlogs, and missed fulfillment SLAs.
Peak-order bottlenecks
Peak order volumes overwhelm manual picking, causing delays, backlogs, and missed fulfillment SLAs.
Limited storage density
Manual aisles and picking zones reduce usable storage space, causing warehouses to hit capacity limits early.
Limited storage density
Manual aisles and picking zones reduce usable storage space, causing warehouses to hit capacity limits early.
Limited storage density
Manual aisles and picking zones reduce usable storage space, causing warehouses to hit capacity limits early.
Labor-dependent performance
Picking speed and accuracy depend heavily on operator experience, while training and turnover reduce overall performance.
Labor-dependent performance
Picking speed and accuracy depend heavily on operator experience, while training and turnover reduce overall performance.
Labor-dependent performance
Picking speed and accuracy depend heavily on operator experience, while training and turnover reduce overall performance.
Returns and re-slotting friction
Returns, re-slotting, and frequent SKU changes disrupt picking locations and workflows, increasing mispicks and slowing fulfillment.
Returns and re-slotting friction
Returns, re-slotting, and frequent SKU changes disrupt picking locations and workflows, increasing mispicks and slowing fulfillment.
Returns and re-slotting friction
Returns, re-slotting, and frequent SKU changes disrupt picking locations and workflows, increasing mispicks and slowing fulfillment.
Solution
How Tote-to-Person solves these challenges
Stable throughput during peaks
Robots queue totes automatically, maintaining a continuous flow to picking stations even under extreme order bursts — keeping SLAs intact without extra labor.

Stable throughput during peaks
Robots queue totes automatically, maintaining a continuous flow to picking stations even under extreme order bursts — keeping SLAs intact without extra labor.

Stable throughput during peaks
Robots queue totes automatically, maintaining a continuous flow to picking stations even under extreme order bursts — keeping SLAs intact without extra labor.

Benefits
Tote-to-Person Picking advantages
Compatible with all item sizes
Improved efficiency
Optimised space usage
Picking height up to 10 meters
Up to 800 totes processed per hour per station
Cost-effective
Compatible with all item sizes
Improved efficiency
Optimised space usage
Picking height up to 10 meters
Up to 800 totes processed per hour per station
Cost-effective
Compatible with all item sizes
Improved efficiency
Optimised space usage
Picking height up to 10 meters
Up to 800 totes processed per hour per station
Cost-effective
Compatible with all item sizes
Improved efficiency
Optimised space usage
Picking height up to 10 meters
Up to 800 totes processed per hour per station
Cost-effective
Compatible with all item sizes
Improved efficiency
Optimised space usage
Picking height up to 10 meters
Up to 800 totes processed per hour per station
Cost-effective
Compatible with all item sizes
Improved efficiency
Optimised space usage
Picking height up to 10 meters
Up to 800 totes processed per hour per station
Cost-effective
Compatible with all item sizes
Improved efficiency
Optimised space usage
Picking height up to 10 meters
Up to 800 totes processed per hour per station
Cost-effective
Compatible with all item sizes
Improved efficiency
Optimised space usage
Picking height up to 10 meters
Up to 800 totes processed per hour per station
Cost-effective
Compatible with all item sizes
Improved efficiency
Optimised space usage
Picking height up to 10 meters
Up to 800 totes processed per hour per station
Cost-effective
Compatible with all item sizes
Improved efficiency
Optimised space usage
Picking height up to 10 meters
Up to 800 totes processed per hour per station
Cost-effective
Compatible with all item sizes
Improved efficiency
Optimised space usage
Picking height up to 10 meters
Up to 800 totes processed per hour per station
Cost-effective
Compatible with all item sizes
Improved efficiency
Optimised space usage
Picking height up to 10 meters
Up to 800 totes processed per hour per station
Cost-effective
Robot portfolio
Z50-S
Z50-S
F0-50DC
F0-50DC
F0-50DCH
F0-50DCH
F-50A
F-50A

500 kg
Weight

220-5000 mm
Lifing height

300 kg
Rated load

1000 mm
Aisle width
880 mm
880 mm
1560 mm
Z50-S

6 pieces
Bin number
6 hrs
Run time
Rated speed
1.6 m/s
Position accuracy
± 10 mm
Charging time
1.2 hrs
Obstacle avoidance
LIDAR
Robot portfolio
Z50-S
Z50-S
F0-50DC
F0-50DC
F0-50DCH
F0-50DCH
F-50A
F-50A

500 kg
Weight

220-5000 mm
Lifing height

300 kg
Rated load

1000 mm
Aisle width
880 mm
880 mm
1560 mm
Z50-S

6 pieces
Bin number
6 hrs
Run time
Rated speed
1.6 m/s
Position accuracy
± 10 mm
Charging time
1.2 hrs
Obstacle avoidance
LIDAR
Robot portfolio
Z50-S
Z50-S
F0-50DC
F0-50DC
F0-50DCH
F0-50DCH
F-50A
F-50A

500 kg
Weight

300 kg
Rated load

220-5000 mm
Lifing height

1000 mm
Aisle width
880 mm
880 mm
1560 mm
Z50-S

6 pieces
Bin number
6 hrs
Run time
Rated speed
1.6 m/s
Position accuracy
± 10 mm
Charging time
1.2 hrs
Obstacle avoidance
LIDAR
Industries
Designed for diverse warehouse operations
Tote-to-Person approach, adapted to different industries, order profiles, and operational constraints.

SKU complexity: High



SKU complexity: High



SKU complexity: High


Results
Measurable business impact
Tote-to-Person systems create predictable, high-performance warehouse operations
by boosting picking efficiency and space utilisation.
Overcoming Labor Shortages
Even with a small workforce, robots boost warehouse productivity by automating repetitive tasks
Overcoming Labor Shortages
Even with a small workforce, robots boost warehouse productivity by automating repetitive tasks
Overcoming Labor Shortages
Even with a small workforce, robots boost warehouse productivity by automating repetitive tasks
50% Better Space Utilization
Automated systems enable up to 50% improvement in how warehouse space is used
50% Better Space Utilization
Automated systems enable up to 50% improvement in how warehouse space is used
50% Better Space Utilization
Automated systems enable up to 50% improvement in how warehouse space is used
Higher Accuracy and Efficiency
The system highlights the correct shelf, reducing errors and the costs associated with fixing them.
Higher Accuracy and Efficiency
The system highlights the correct shelf, reducing errors and the costs associated with fixing them.
Higher Accuracy and Efficiency
The system highlights the correct shelf, reducing errors and the costs associated with fixing them.
Increased Throughput
AI-driven routing optimizes robot movement, ensuring continuous material flow and enabling one worker to process more orders.
Increased Throughput
AI-driven routing optimizes robot movement, ensuring continuous material flow and enabling one worker to process more orders.
Increased Throughput
AI-driven routing optimizes robot movement, ensuring continuous material flow and enabling one worker to process more orders.
Accessible and Scalable
The best price-to-value ratio: fast integration, flexible deployment, and easy reconfiguration of warehouse layouts.
Accessible and Scalable
The best price-to-value ratio: fast integration, flexible deployment, and easy reconfiguration of warehouse layouts.
Accessible and Scalable
The best price-to-value ratio: fast integration, flexible deployment, and easy reconfiguration of warehouse layouts.




